How an Excavator Hammer Operates: A Detailed Explanation
2025-04-15 11:50:34
By Admin

Table of Contents

    The excavator hammer (or hydraulic breaker) is used for breaking. It works by incorporating the hydraulic system of the excavator, which transfers the high-pressure oil flow that pushes a piston in the hammer.

    -hammer

    The Core Components of an Excavator Hammer

    Main Structural Elements

    An excavator hammer (hydraulic breaker) is an essential tool for construction mining and demolition jobs. The key components are the body, cylinder, chisel or tool bit, and accumulator. The housing itself is the shell that closes the outside world and protects its insides.

    Tough enough to provide protection in extreme impact and unforgiving working environments, the common type of cage is constructed from high-strength steel. The piston is a moving part that reciprocates very mindfully transferring energy to the chisel.

    The accumulator plays a vital role in absorbing hydraulic pressure spikes and ensuring consistent performance. These components are meticulously engineered to work in unison, delivering powerful impacts while maintaining durability. 

    Hydraulic System Integration

    The key functional difference and what makes an excavator hammer unique from other tools is hydraulic system integration. It is a highly effective energy transfer system that uses hydraulic fluid as a means of power transmission. The hammer is in turn hooked in a hydraulic circuit —the hydraulic pump on the excavator to provide the hammer with high-pressure fluid inescalation through hoses. This fluid moves the piston in and out of the hammer at very high speeds.

    The seamless integration with an excavator’s hydraulic system ensures precise control over impact energy and frequency. Advanced designs incorporate features like honing tubes and imported oil seals for enhanced performance. 

    The Working Mechanism Behind an Excavator Hammer

    Energy Transmission Process

    The energy transfer process starts with the hydraulic pump that forces pressurized fluid into the hammer’s inner cavity. The force from this pressurized fluid pushes the piston up into some gas chamber or spring system, when storing loads of energy the piston is fired downwards with insane force.

    Impact Cycle and Efficiency Factors

    The impact cycle of the excavator hammer is in the form of the repeated movements of the piston, providing continuous high-frequency strikes. These conditions include hydraulic pressure settings, the condition of the tool bit, and the hardness of the material. Quality hammers come with full-angle rotation motors for increased maneuverability. The rotary motor has a Swiss motor: the oil seal uses the Eaton (EATON) imported oil seal in the United States to extend the service life.

    kingho-pexels-david-kanigan-7

    Key Features of Kingho Excavator Hammers

    Superior Durability and Reliability

    Kingho excavator hammer is known for its superior durability and reliability. Utilizing high-tech materials such as NM400 steel for lightweight, strong bonds, these hammers are built to last. Things like pins manufactured from 42CrMo alloy steel withstand high loads with remarkable strength and toughness.

    Kingho’s commitment to quality is evident in its certifications such as ISO9001, ISO14001, and CE certification. These certifications ensure that their products meet international standards for safety and performance.

    Enhanced Performance Capabilities

    Kingho excavator hammers are designed for higher performance with increased versatility of applications. They produce great mechanical gear for town buildings. So, imported rotary motors allow 360-degree rotation for better flexibility on the site. Furthermore, the honing tubes and high-grade oil seals lessen wear and tear in hydraulic DRUMs while improving service life.

    Their products cater to various industries including mining, municipal construction, port logistics, railway transportation, renewable resources management, etc. Explore Kingho excavator hammers for your next project needs.

    Choosing the Right Kingho Excavator Hammer for Your Needs

    Factors to Consider When Selecting a Model

    Various factors must be considered before selecting an excavator hammer. The most important aspect to make the right choice is, of course, the material which you will be working on. For example, if your project is to break hard rocks or reinforced concrete, then a high-impact energy durable hammer is required.

    When selecting a model, the size and hydraulic capacity of your excavator are also important. Assuming that the weight of the hammer you will use and the hydraulic flow needed to operate the hammer is legitimate enough for your excavator and not greater than what your excavator has to provide, or too low, leading to struggles. Also, think of the full-angle rotation motors which ensure that you maneuverability on the site.

    Recommendations for Various Industries

    Excavator hammers are multi-purpose tools for use in construction, mining, demolition and municipal applications. In case, you are into mining that requires tough machinery to be able to withstand extreme conditions, look for hammers made from high durability materials such as NM400 steel. N400 steel is characterized by wear resistance and good weight.

    Opt for models with advanced features like Swiss-imported rotary motors for smooth operation in construction projects, especially in municipal work requiring precision. The hammers made of Swedish Hardox steel have very good toughness and quality and can withstand high deformation for demolition jobs involving the separation of reinforced concrete or for cutting steel.

    Why Kingho Stands Out in the Market

    Commitment to Innovation and Quality Standards

    By focusing on innovation and quality, Kingho has made a name for itself as a leading manufacturer of attachments for excavators. With over 10 years of experience, they have developed cutting-edge technologies suitable for various industrial applications. Guangdong Kingho Technology Co., Ltd. is engaged in independent research and development. The use of premium materials like Q345 manganese plate steel ensures high strength and corrosion resistance in their products. 

    Customer Support Services and Warranty Benefits

    An important selling point of Kingho is a high level of customer support services. They deliver customizable solutions to fulfill unique client needs. Whatever the customization of your product specs is, their team is there to help you at every step. 

    In addition to this, Kingho also offers extensive warranty benefits covering manufacturing defect giving customers added peace of mind. This goes beyond just delivering products since the after-sales support is designed to keep equipment performing at its peak level for the entire service life.

    By choosing Kingho products like their renowned excavator hammers, you invest in reliability backed by years of industry expertise. Discover more about their innovative solutions here.

    FAQs

    Q1: How do I determine which excavator hammer suits my project?

    A: Evaluate factors like material hardness, the hydraulic capacity of your excavator, and specific project requirements. Opt for models designed with advanced features for greater efficiency.

    Q2: Which industries find an excavator hammer especially useful?

    A: These versatile tools add great value to industries like construction, mining, demolition, municipal, port logistics, and railway transportation. 

    Q3: What are the advantages of Kingho’s excavator hammer?

    A: Kingho provides durable products that are certified for international standards, such as ISO9001 and CE certification, and offers very good customer support services to reach individual needs.